Hyundai has issued a recall for 135,386 units of its Santa Fe SUV models from 2024 and 2025, citing an increased risk of fire in the event of a crash. The recall affects non-hybrid variants of the Santa Fe that use the turbocharged 2.5-liter four-cylinder engine. According to documents submitted to the National Highway Traffic Safety Administration (NHTSA), a starter motor terminal cover may have been installed incorrectly, which could increase the chance of an electrical short during certain crash scenarios.
What’s Causing the Problem
The recall investigation revealed that the starter motor’s B+ terminal cover on some vehicles wasn’t properly fitted. In a severe crash, the uncovered terminal could come into contact with the cooling fan assembly, leading to a short circuit and possibly a fire in the engine compartment. While the problem does not affect hybrid or plug-in models, owners of gas-powered Santa Fe SUVs are advised to stay alert.
Hyundai’s Response and Next Steps
Hyundai has stated that it is aware of one fire incident, which occurred during a New Car Assessment Program (NCAP) crash test, but no real-world cases have been reported so far. The automaker plans to notify owners and dealerships starting December 1, 2025. Once notified, affected owners can visit authorized Hyundai service centers for a free inspection and repair. Technicians will check whether the starter motor cover is properly installed and reinstall or replace it if needed.
How to Check If Your SUV Is Included
Owners who are concerned about whether their vehicle is part of this recall can verify it easily by visiting the NHTSA recall website and entering their Vehicle Identification Number (VIN). This quick check will confirm if the repair applies to their SUV.
Final Words
The Hyundai Santa Fe 2024–2025 recall highlights the automaker’s proactive safety approach in addressing potential risks before they impact customers. If you own one of these models, checking your VIN and scheduling a service appointment ensures peace of mind and continued safety on the road.

Hi, I’m Anas, the person behind StartMotor. Cars have always been my passion, and through this platform, I share the latest news, reviews, and updates from the automobile world. My aim is to make auto information simple, useful, and enjoyable for readers worldwide.